Senior Process Planning Engineer (RARR Job 5557)

To develop, optimize, and release robust process plans for machining and assembly of mechanical components, ensuring manufacturability, productivity, and cost-effectiveness. The role bridges design, CAM programming, and shop-floor execution, with strong emphasis on machining process planning for multi-axis CNC machines.

Key Responsibilities:

• Develop detailed process plans, routing sheets, and operation sequences for machined components.
• Define machining strategy, operation order, cycle times, and inspection stages.
• Interpret CAD models, drawings, and GD&T for manufacturability and process feasibility.
• Coordinate with CAD/CAM programmers for CNC program generation, verification, and optimization.
• Support fixture design, tooling layouts, and work-holding concepts in line with process requirements.
• Prepare setup sheets, tooling lists, and shop documentation for smooth shop-floor execution.
• Conduct time studies, line balancing, and capacity planning to optimize resource usage.
• Validate new process plans with trial runs and provide support during first-off approvals.
• Lead continuous improvement activities for reducing cycle time, improving tool life, and lowering cost.
• Collaborate with design, production, quality, and supply chain teams to ensure smooth NPI (New Product Introduction).
• Monitor and ensure adherence to quality standards, customer requirements, and ISO/TS/IATF norms.

Required Skills & Competencies:

• Strong knowledge of process planning for machining and manufacturing operations.
• Good understanding of CNC machining (turning, milling, 3-5 axis) and manufacturing processes.
• Proficiency in reading engineering drawings, GD&T, and BOM structures.
• Exposure to CAD/CAM tools (CATIA, SolidCAM, Mastercam, or equivalent).
• Knowledge of tooling, fixtures, cutting parameters, and machining optimization.
• Familiarity with ERP/PLM systems for routing and process documentation.
• Lean manufacturing, Kaizen, and cost reduction methodology.
• Strong problem-solving and cross-functional collaboration skills.

Education & Experience:

• Diploma / B.E. / B.Tech in Mechanical, Production, or Industrial Engineering.
• 6–8 years of experience in Process Planning / Manufacturing Engineering / CAD-CAM process development.
• Experience in automotive, industrial machinery, or general engineering sectors (Aerospace is preferred).
• Hands-on exposure to machining high-precision components is a must.